Operating Modes

The machine offers three specialized operating modes for different cutting requirements: the manual cutting mode, the awning calculation mode, and the order list mode. The cutting parameters remain persistent across all modes, while the specific cutting specifications (length, height, width) are stored individually for each mode.

Manual Cutting Mode

In manual cutting mode, operators can precisely define the position and width of the panels according to their requirements.

Positioning Options

The mode offers six different positioning options:

• Left: Panels are filled starting from the left edge
• Right: Panels are filled starting from the right edge
• Full Panel: A cut across the entire width without longitudinal cut
• Centered: Panels are centered on the fabric
• Both Sides: Cutting alternates between left and right
• Half Strategy: The fabric roll is divided in the middle

Procedure:

Operation follows this sequence:

1. Select the desired positioning option in the upper area
2. Click on "Add Panel"

3. Select the required template (for example, rectangle)
4. Define the height and width of the panel

5. Check the cutting preview on the right side
6. Repeat the process for additional panels

:::note The maximum possible number of panels is limited by the available cutting heads. If this number is exceeded or if invalid cutting configurations occur, a corresponding warning message appears. :::

Awning Calculation Mode

The calculation mode automates awning cuts, while panel selection remains manual. It offers extensive customization options through predefined presets and flexible cutting strategies.

Preset Management:

Presets allow storing frequently used settings for:

• Fold side
• Overlap
• Upper/lower allowance for piping
• Fixed valance height

Cutting Strategies and Panel Optimization:

The mode offers two main strategies:

Narrow Side Panels:

• Side panels are calculated to be less than or equal to half the roll width
• The system automatically calculates the outer panels
• A minimum panel width prevents too narrow edge strips
• If the minimum width is not met, the middle panels are automatically adjusted (shortened)

Wide Side Panels:

• Side panels are calculated to be larger than half the roll width

In both cases, calculation is performed with a virtual repeat of 12 design repetitions for precise adjustments. The repeat can be changed in article management if a node system is used. In case of a standalone machine, the repeat cannot be changed!

Cutting Sequence and Control:

The standard sequence follows this order:

1. Automatic selection and cutting of the first (usually full) panel
2. Cutting of remaining full panels
3. Final cutting of partial panels on the sides

The cutting sequence can be adjusted at any time: a simple click on a panel selects it for the next cut.

Panel Management

The management of individual panels has been designed to be flexible and user-friendly. After each successful cut, the system automatically marks the corresponding panel green to visually display progress. If a previously cut panel needs to be repeated for any reason, the system offers two options: either through a direct click on the panel, which immediately selects it for another cut regardless of its current status, or through a long click. With the second option, a loading bar appears, after which the panel's status reverses - from "cut" to "uncut" or vice versa. This enables precise control over the cutting process and allows flexible response to quality requirements or errors. Once all panels of an awning have been cut, the system automatically prepares the next cutting data, ensuring an efficient and continuous workflow.

Order List Mode

This mode enables automated processing of orders with two input options:

1. PAC2000 interface for fully automatic data transfer
2. Barcode input for direct length and height transfer

:::note The Order List Mode and the Awning Calculation Mode are identical in their basic operation. The only significant difference lies in the method of data input - automated via the PAC2000 interface or manually by the operator. :::

Process Flow:

The Order List Mode begins with capturing order data. The operator either scans an order number or enters the required dimensions directly via barcode. After successful data entry, the system automatically displays the calculated awning configuration in the lower part of the screen. If a specific fabric pattern is stored for the order, it is also automatically displayed to ensure correct material selection. The same applies to order numbers and stored fabric characteristics.

:::note In case of deviations or invalid barcode formats, an error message immediately appears, alerting the operator to necessary corrections. :::

The machine offers full flexibility in cutting optimization in this mode as well. As in the manual calculation mode, the operator can switch between different calculation strategies at any time, such as from narrow to wide side panels. This allows optimal adaptation to specific customer requirements or material conditions, even if the order is already in process.

The actual cutting process runs analogously to the calculation mode. The machine typically starts with the full panels and then progresses to the partial panels on the sides. Here too, the sequence can be adjusted at any time by simply clicking on the desired panel. After each successful panel cut, the system automatically updates the order status. A particular advantage of the Order List Mode lies in automatic completion notification. Once all panels of an order have been cut, the system automatically marks the order as completed. This ensures complete documentation and enables precise tracking of production processes. When using the PAC2000 interface, these status messages are transmitted directly to the superior system.

Data Feedback

Data feedback in Order List Mode occurs continuously throughout the entire cutting process and is processed in PAC2000 format. After each individual panel cut, the system automatically updates the consumption values. This real-time update includes exact cutting lengths, material consumption, and timestamps of individual cuts.

Once all panels of an order are completely cut, the system generates a final feedback. This marks the originally scanned order as complete and contains full documentation including:

• Final side panel widths
• Detailed cutting data for all panels
• Timestamp of the entire order
• Assignment to the executing user
• Total material consumption
• Production time

Data transmission occurs consistently in standardized PAC2000 format, ensuring seamless integration with superior production systems. This continuous updating and final status message ensures complete documentation of the production process.

:::note Detailed information about the PAC2000 format and specific data fields can be found in the separate PAC2000 interface document. The document can be requested if needed. :::